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Nesting Tool free tool

Smart Nesting — Complete Tutorial

Automatically arrange parts on your material sheet to minimise waste. Import multiple shapes and let the nester pack them efficiently.

What you'll make

An optimised layout of all your parts arranged on one or more sheets, maximising material usage and minimising waste.

Step 1 — Set your sheet dimensions

Enter the width and height of your material sheet in mm. This is the area the nester will try to fill.

Step 2 — Set part spacing (gap)

Enter the minimum gap between parts in mm. A gap of 1–2 mm prevents parts from merging in LightBurn and allows the laser head to pass safely.

Step 3 — Import or draw your parts

Upload SVG files for each part, or use simple shape presets (rectangle, circle, polygon). Set quantities — enter "12 coasters" and it duplicates the shape 12 times.

Step 4 — Run the nesting algorithm

Click Nest. The algorithm rotates and repositions each part to minimise wasted material.

Step 5 — Review material utilisation

Check the utilisation percentage. Above 80% is excellent. If utilisation is low, try reducing the gap or enabling rotation.

Step 6 — Export nested layout

Export the nested layout as SVG. Import into LightBurn — all parts are pre-positioned and ready to cut in one pass.


Pro tips

Tip 1: Enable rotation for irregular shapes — it often improves utilisation by 15–25%.

Tip 2: Nest the same part at multiple quantities to fill leftover sheet space efficiently.

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